Ohlins SUPERBIKE FG 570 User Manual download pdf (Page 8)

Dismantling the Forks

1.

Remove the fork legs from the motorcycle.

Put the fork legs in upright position for

about 5 minutes to allow the oil to settle.

2.

Fasten the fork leg in a vice. Use soft jaws.

3.

Unload the spring pre-load completely

by turning the adjustment nut counter

clockwise as far as possible. Use a 17 mm

wrench or socket.

4.

Loosen the top nut assembly. Use tool

797-04.

5.

Remove the top nut assembly from the

piston shaft. Use a 17 mm wrench to the

top and tool 4705-01 to hold the nut on the

lower side of the top nut.

6.

Remove the adjustment driver and the

spring. Use a wire with a hook and care-

fully pull out the preload tube.

7.

Remove the screw and o-ring from the

reservoir end cap.

NOTE!

Before the gas pressure is relieved the

adjuster settings must be counted and

noted. Even check that the gas pressure is

correct. Follow that, the adjusters should

be set in a fully open position.

8.

Relieve the nitrogen gas by inserting an

injection needle into the reservoir end cap

through the rubber valve.

17 mm socket

Tool 797-04

Tool 4705-01

17 mm socket

23

4 5

6 7

8

NOTE!

!

WARNING!

Preload tube

Adjustment driver

Spring

8

1 2 3 4 5 6 7 8 9 10 11 12 13 ... 27 28

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